Labelling machine

 
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HEUFT TORNADO II classic

Versatile labeller based on the highly automated HEUFT SPECTRUM II.

The HEUFT TORNADO II classic combines the classic robust design of proven HEUFT labelling machines with the current HEUFT SPECTRUM II platform. This not only increases its automation, performance, precision and operational reliability when applying labels but also makes it much more versatile: up to three different stations for accurate wet glue, self-adhesive and wrap-around labelling can be easily integrated into the new generation labeller. Integrated detection units safeguard the features and quality of the final food product sustainably.

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Wet glue labelling

Applying precisely: exact complete equipment.

Accurate, gentle and tidy: the HEUFT TORNADO II classic can be equipped with up to three coupled wet glue stations for, among other things, body, collar or neck ring labelling depending on the application. The food containers are sent past them after they have been transferred to the carousel and fixed by the centring elements. At the same time the integrated glue segments are covered with an exactly adjustable quantity of glue so that each one of them picks up precisely one label whilst passing.

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A gripper cylinder then pulls it off and presses it gently with the glued side against the precisely aligned bottle. A sponge ensures a homogeneous application. Labelling platforms rotate the containers so that the wet glue labels are applied tidily and brushed on without creases. The optionally available automatic magazine feed (see below) ensures that their supply does not run out too quickly and prevents unwanted production stops.

 

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Wrap-around labelling

Rotating harmoniously: a precise application all around.

A perfect fit, careful and without an offset: special units can be integrated into one or more of the up to three permanently assembled labelling stations of the HEUFT TORNADO II classic easily and flexibly for wrap-around labelling of baby food or jam jars, dairy bottles and other cylindrical food packaging – with individually controllable nozzles which apply fine spots of glue in the right quantity and exactly to the bottles fixed in platforms by means of centring bells. The containers are rotated harmoniously so that the labels can wrap themselves around them completely and precisely – at a speed which can be specifically regulated for different formats.

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The glue spots which have been applied pull the labels out of the magazine. At the same time a special nozzle applies a thin line of glue to the end of the label for the final gluing so that the overlap can be stuck precisely practically, without an offset, and brushed on carefully. A closed hot glue system keeps glue consumption low and prevents contamination. This reduces maintenance costs and increases operational reliability during the accurate application of wrap-around labels.

 

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Self-adhesive labelling

Applying accurately: perfectly sticking labelling results.

Dynamic, precise and accurate: corresponding units, with which one or more labelling stations in the HEUFT TORNADO II classic can be equipped, apply self-adhesive labels exactly. The food containers enter the labeller if the container stop which stops the production flow in the case of a malfunction is unlocked. The infeed worm ensures that the gap between them is correct in the course of this before they are taken over by the infeed starwheel and transferred to the machine carousel. This is exactly where the self-adhesive labels are applied precisely and with a close fit.Read ...

The roll with the labels is placed in the labelling unit with servo-controlled dispensing head for this purpose. Thus they can be peeled off at the dispensing plate and applied to the passing bottles using special pads. They are firmly clamped for this – in fact centrally between the rotating platform and the centring bell. Therefore nothing can slip and the labels remain stuck exactly where they belong.

 

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Label check

More than just labelling: direct presence check.

Double-checking, examining and verifying: the HEUFT TORNADO II classic can do more than "just" apply labels. It also checks the results of its work during the same process. The presence of the labels is checked using sensors. This direct quality assurance can be extended by numerous other checking and inspecting functions upon request (see below).

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剔除不合格包装

减少召回：剔除不合格容器的可靠性

快速、平稳、精准：只有当不合格产品从生产线上被剔除时，检测的高精度才有意义。HEUFT rejector系列的单段或多段剔除系统能精准且平稳地实现这一点。

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Fast brand changes

Changing simply: adapting without tools.

Uncomplicated, time-saving and reliable: the HEUFT TORNADO II classic not only keeps time and personnel requirements extremely low during running operation. Brand and program changes are also dealt with fast and easily: no tools whatsoever are required in order to replace the change parts. The vertical adjustment of the labelling units is carried out just as automatically as the correct positioning of the sensors for checking the label presence. This saves human resources and reduces unproductive downtimes to a minimum.

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Central lubrication

Greasing automatically: minimum maintenance.

Central, automatic and economical: the correct amount of grease is applied to all the moving parts of the labelling machine so that everything always runs like clockwork. The integrated central lubrication system greases the main bearings and the rotary gears for the container platforms and an oil pump the labelling stations. A special labyrinth seal prevents water entering the closed oil system in the course of this. This ensures the durability of all the components sustainably. Complex maintenance work can therefore be dispensed with.

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Optional additonal functions

Making even more possible: extensions to the range of functions.

Labelling machines with their modular design based on the HEUFT SPECTRUM II can be expanded at any time. Thus the range of functions of the HEUFT TORNADO II classic can be optionally extended with further functions for optimising and checking the labelling and product quality:

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  • The rotating cam is no longer controlled mechanically but electronically due to the use of servomotors. This makes it programmable according to the brand so that brand changes can be dealt with fast and easily. In addition this flex technology together with precise camera technology achieves a fine adjustment of the bottles with millimetre accuracy for even more precision when applying labels.

  • The automatic magazine feed (AMF) makes a non-stop labelling operation possible. The servo-controlled add-on module increases the label stock and therefore minimises the need for manual intervention: a new magazine is simply pushed into place during running operation when a magazine is empty. Standstills are therefore sustainably avoided and human resources effectively saved.

  • Camera-based modules check the position, fit, alignment as well as the brand purity of the labels. An intelligent colour sensor camera verifies the best before dates and barcodes which have been applied.

  • Special detection units check the fill height and the internal pressure.

  • A special collection table prevents the accumulation of containers in the outfeed.

  • Special sensors check the presence and the position of the closures. The logo detection identifies non-brand lids.

  • Special camera technologies carry out a gapless all-around inspection of the closures.

  • The HEUFT sonic checks the tightness of metal lids and crown corks.

  • The clean in place function saves time and supports the employees because it cleans the labelling stations automatically without the time-consuming dismantling of individual components.

  • The innovative hands-off dialog function produces genuinely responsive results during machine analysis and process monitoring and makes the voice control of the HEUFT TORNADO II classic possible.


     

WEITERE BILDER?

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HEUFT SPECTRUM II

简单自动化：性能最大化的通用设备平台。

高度自动化、通用和强大：HEUFT SPECTRUM II能够确保在线检测过程中最优化的检测和可靠的操作，以持续保障产品质量和生产线效率。高度自动化及多重处理能力的跨系统控制单元用于不同模块、系统和应用。无需人工干预就可以进行瓶型和结构更换。通用平台独一无二的人机界面是不言自明的，有效地节约了人力资源。内部研发的新一代硬件和软件以及具有前瞻性的网络连接能够达到最大的计算机处理能力和实时数据传输。结论就是：有目的地产品追踪、检测和剔除过程中能达到最大精度。

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HEUFT NaVi

轻松知道该怎么做：不言自明的试听用户指南。

直观、独特和试听：无需为了可靠操作HEUFT SPECTRUM II系统而实现学习。HEUFT NaVi用户指南是不言自明的，能够分别一步步地支持用户。带有用户相关权限的RFID登录系统提供了一个概述，使得每个用户的工作都变得简单轻松：用于能在清晰排版的触摸屏用户界面上看到他真正所需要的，通过一个平面菜单结构，综合的教程和精确的辅助工具以最佳的满足他的要求。在这个过程中，他将受到虚拟助理的支持。她会与其说话，并详细地跟他说明何时何地做什么。有目的地关注重点：试听的HEUFT NaVi用户指南使得可靠地操作HEUFT系统变得轻松简单！

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HEUFT checkPoints

Simply seeing where what has to be done:  trouble-free localisation.

Clear, direct and purposeful:  the user can cope immediately on the rare occasions when manual intervention is needed.  Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides. The orange tags with clearly assignable letters are on the device components where intervention may be required.  If the worst comes to the worst the HEUFT NaVi shows them on the touchscreen.  The HEUFT checkPoints then even optionally flash on the respective component in each case.  The problem is located without a long search.  This saves time and human resources, shortens standstills and therefore increases productivity. 

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Durable construction

Less maintenance: minimum wear and tear.

Solid, robust and low-maintenance: the HEUFT TORNADO II classic is made of stainless steel and galvanised components. All the moving parts of the low vibration machine are almost non-wearing and therefore very durable. Extremely low maintenance requirements. Thus the rubber parts of the glue segments are vulcanised and dimensionally stable. This ensures the exact positioning of the labels as well as maximum ease of servicing and minimum maintenance requirements. The wear and tear of the specially developed centring heads is also extremely low. The centring bells can be replaced quite simply in one easy movement. All the components which come into contact with the containers are made of plastic. This keeps the noise level during the labelling process to the absolute minimum. The result: a solid, durable and easy to service construction.

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HEUFT CleanDesign

清洁相当简便：卫生优化建设。

方便、清洁和安全：HEUFT CleanDesign系统指定用于卫生敏感区域。倾斜的表面有利于清洁和防止顽固污垢积累。特殊的通道和开口允许用于清洁所需的液体完全排干。因此，无论如何危险的病菌和细菌都不接触表面。特别设计的外壳和门板方便打开。电子产品完全封装。一些敏感的区域如检验单元都能防尘、防接触以及防喷水。

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网络技术

全面联网：在线连接以提高效率和质量。

信息实时传输，生产数据采集，线路分析和远程维护：联网就是答案！HEUFT系统拥有前瞻性的网络界面（千兆以太网和TCP / IP）用于通过网络和数据库界面（SQL / DDE）进行在线连接，以通过非常快速和简单的工作流程达到最高的生产线效率和最优的质量管理。因此，可实现全网络可用生产数据、交班记录、生产力错误和HACCP限值分析。结论是：尽早发现质量及效率问题。防火墙能保护与HEUFT TeleService的直接连接以实现全天候提供可靠的远程服务。

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  • versatile labelling machine of the new generation
  • highly automated HEUFT SPECTRUM II platform with audiovisual HEUFT NaVi user guidance
  • high-precision wet-glue, self-adhesive or wrap-around labelling during a single work process
  • integrated detection units for sustainable quality assurance
  • centralised lubrication for the complete machine
  • robust, hard-wearing and durable construction with the hygiene-optimised HEUFT CleanDesign
  • optional hands-off voice control
  • straightforward brand changes and minimum maintenance
  • minimum noise development
  • simple integration into existing lines
  • online connection for remote maintenance and production data acquisition
  • performance range – up to 1,2000 containers per hour